Enter product details (such as color, size, materials etc.) and other specific requirements to receive an accurate quote.
leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Die-casting & CNC Aluminum Headlight Shell

Die-casting & CNC Aluminum Headlight Shell

We specialize in Custom CNC Machining Service for high-end Aluminum Headlight Shells. Our facility combines Precision Die-Casting with Advanced CNC Milling to ensure tolerances as tight as ±0.01mm.

  • Payment :

    T/T, PayPal, Western Union, L/C
  • Product Origin :

    Shenzhen / Guangzhou (Optional)
  • Lead Time :

    7-15 days for samples; 20-30 days for mass production
  • Packaging :

    Protective foam + standard export carton / wooden case
  • Material Certification :

    RoHS, REACH, ISO9001 Compliant
  • Supply Ability :

    50,000 Pieces per Month
  • Custom :

    It can be customized according to the drawings
  • Product Description

Die-casting & CNC Aluminum Headlight Shell

  • Complex Geometry: We can handle intricate internal rail structures and precision ports.
  • Premium Finish: Post-CNC polishing and anodizing for superior aesthetics and heat dissipation.
  • Rapid Prototyping: Get your CNC machined aluminum samples within 7-10 days.
 

Technical Specifications

Product Name Automotive Aluminum Alloy Headlight Housing
Material Aluminum Alloy (ADC12 / 6061-T6 / A380)
Processing High-Pressure Die Casting + 5-Axis CNC Milling
Tolerance Up to ±0.01 mm
Surface Finish Anodized / Fine Polished / Silver Plated
Roughness Ra 0.8 - Ra 1.6
Application Automotive LED/Laser Headlight Projector Module
Feature Excellent Heat Dissipation & EMI Shielding
 

APPLICATIONS

Our aluminum extrusion and CNC machining solutions provide high-performance support for diverse industries:
Industrial Automation Automotive Systems Renewable Energy Communication Equipment LED Lighting Medical Devices Smart Hardware Commercial Display

WHY CHOOSE US

📦 Massive Stock & Variety 500+ extrusion profile molds available for fast customization.
⚙️ 15+ Years Experience 15+ years of experience in precision aluminum extrusion and CNC machining.
📜 Certified Quality Strictly compliant with GB/T5237-2009 standards and QC systems.
🛠️ Expert Support Engineering team providing 5-day rapid prototyping and solutions.
💎 One-stop Solution Full service from precision extrusion to final surface treatment.
🕒 24/7 Service Professional tracking and 7x24 hour rapid response system.

Our Advantages

Exquisite Craftsmanship & Premium Selection

 
Custom Tooling & Design

Custom Tooling & Design

OEM/ODM tooling and product design based on your drawings.

Aluminum Profile Extrusion

Profile Extrusion

High-precision aluminum extrusion for stable structural components.

Precision CNC Machining

Precision CNC Machining

Multi-axis CNC machining with tight tolerance processing.

Advanced Surface Finishing

Surface Finishing

Anodizing, sandblasting, brushing, and powder coating options.

 

Service Process Flow

 

Customization Capability

Custom dimension based on 2D/3D drawings
Logo engraving or laser marking
Custom anodizing color
Structural optimization
Batch production with stable repeatability

Frequently Asked Questions

Q: What is your machining tolerance?

A: We achieve ±0.01mm using 5-axis CNC, ensuring perfect alignment for your lens projector modules and optical components.

Q: How do you ensure internal rail smoothness?

A: Every unit passes CMM inspection. We offer 3D fitment simulation to guarantee zero-interference assembly for moving parts.

Q: Is it heat-resistant for high-power LEDs?

A:  Yes. Made of automotive-grade aluminum, it withstands 120°C+ without deformation. Hard anodizing prevents surface oxidation.

Q: Do you offer rapid prototyping?

A: Yes. We can CNC-machine 1-50 units directly from aluminum blocks in 7-10 days, saving you mold costs during R&D.

Q: Is the housing waterproof?

A: The precision-milled interfaces ensure a perfect seal. Our parts are designed to meet IP67 / IP6K9K standards with standard gaskets.

Hot Tags :
leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Related Products

6063 Aluminum Extrusion Parts for Electric Vehicle Roof Rails & Side Steps

High-precision CNC machined 6061/6063 aluminum alloy structural components for Electric Vehicle (EV) exterior systems. These heavy-duty profiles are specifically designed for Automotive Roof Rails and Side Steps (Running Boards).

View More
Professional CNC Aluminum WP Fork Seal Driver Kit

High-precision CNC machined 6061-T6 aluminum fork seal driver for professional motorcycle suspension service. Features a heavy-duty split-body design with interchangeable adapters to fit 43mm to 48mm fork tubes. Perfect for WP, KTM, and other high-performance racing forks.

View More
Custom CNC Machined Aluminum Electric Bike Frame

High-precision CNC machined 6061 aluminum frames for high-performance electric vehicles. Integrated battery compartment and motor mounts. OEM/ODM services for global E-mobility brands.

View More
Heavy Duty Off-Road Aluminum Side Step Running Boards

We specialize in custom Heavy Duty Aluminum Side Steps. Using Precision Laser Cutting and Advanced TIG Welding, we ensure superior strength and a perfect fit. Featuring a lightweight, anti-slip slotted design, our steps provide maximum durability and safety for any off-road adventure.

View More
Die-casting & CNC Aluminum Headlight Shell

We specialize in Custom CNC Machining Service for high-end Aluminum Headlight Shells. Our facility combines Precision Die-Casting with Advanced CNC Milling to ensure tolerances as tight as ±0.01mm.

View More
Extruded Aluminum Engine Mount Brackets for Automotive

Expertly engineered aluminum extrusion engine mount brackets and torque rods, specifically designed for high-performance automotive applications. Our precision-manufactured components provide exceptional structural integrity and vibration damping for engine and transmission systems. Using high-grade 6061/6082 aluminum alloy, these brackets offer superior strength-to-weight ratios compared to traditional cast iron, ensuring enhanced durability and vehicle lightweighting.

View More
Custom Aluminum Solar PV Mounting Accessories & Components

Leveraging advanced extrusion technology, we manufacture specialized aluminum profiles tailored for solar PV mounting accessories and components. Our extensive product range includes solar panel frames, mounting rails, clamps, hooks, and other critical structural components. These extruded aluminum profiles are engineered to ensure maximum stability, long-term durability, and reliable support for solar panels across all environmental conditions.

View More

leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Home

Products

WhatsApp

contact